8-DOF Homography · 28 Cases · DXF / G-Code / STL
Smartphone A4/Letter Photo-Trace → Custom Pelican, Packout & 5S Kaizen Foam CAD
Rectify angled smartphone tool photos on A4 or US Letter paper to ±0.2mm scale, nest pockets with 8mm minimum rib checks & 18mm finger pulls, and export 1:1 Laser DXF, CNC G-code, or 3D-Print STL.
Case Interior
502×279mm
Min Foam Rib
22.8 mm
1:1 Cut Path
3.96 m
5S CAD Audit
98/100
1. Case Model, Foam Fit & Pocket Inspector100% Client-Side CAD
45-Second Live Studio Walkthrough
Smartphone Photo on A4 / Letter Paper → 1:1 Laser DXF, GRBL CNC G-Code & Rigid Packout STL
Eliminate manual caliper tracing, Adobe Illustrator scaling headaches, and $140+ custom foam markups. FoamKerf Precision Studio computes 8-DOF projective homography, Marching-Squares silhouette contours, kerf offsets, and 18mm finger notches 100% locally in your browser.
- 28 Verified Case & Drawer Profiles: Pelican 1510, 1535 Air, 1450, 1615, Vault V700, Milwaukee Packout, Apache 3800/4800, US General & Snap-on KRL.
- 8-DOF Projective Homography (±0.2mm): Rectifies tilted camera photos on ISO A4 (297×210mm) or US Letter (279.4×215.9mm) paper instantly.
- 4 Production CAM Formats: AutoCAD R12 1:1 .DXF, LightBurn .SVG, 3-Axis GRBL .nc G-code & Watertight Binary .STL ($12.90 Single Cut Pack).
Verified Hard Case & 5S Drawer Internal Dimensions, Corner Radii & Foam Depth Matrix
Exact internal millimeter clearances used by FoamKerf Precision Studio for 1:1 AutoCAD R12 DXF, CNC router G-code, and 3D-printable rigid STL inserts:
| Case / Drawer Model | Internal L × W (mm) | Max Foam Depth | Corner Radius | Recommended Foam / Insert Spec |
|---|---|---|---|---|
| Pelican 1510 Carry-On | 502 × 279 mm | 147 mm | R18 mm | 50mm + 50mm EVA38 + 25mm Convoluted Lid |
| Pelican 1535 Air Carry-On | 518 × 284 mm | 183 mm | R18 mm | Two-Tone Kaizen 57mm + 57mm Base Stack |
| Pelican 1450 Protector | 372 × 260 mm | 154 mm | R16 mm | Closed-Cell XLPE / EVA45 Precision Cut |
| Pelican 1615 Air Check-In | 752 × 394 mm | 238 mm | R22 mm | Multi-Layer Expedition EVA45 Stack |
| Milwaukee Packout 48-22-8435 | 386 × 248 mm | 96 mm | R14 mm | 57mm Kaizen or Rigid PETG 3D-Printed Insert |
| Milwaukee Packout 48-22-8430 | 457 × 356 mm | 96 mm | R16 mm | Two-Tone Red/Black EVA38 or Binary STL |
| Harbor Freight Apache 3800 | 378 × 268 mm | 152 mm | R16 mm | Laser-Cut EVA Replacement for Pick-Pluck |
| US General Series 3 Top Drawer | 612 × 495 mm | 72 mm | R4 mm | 20mm–30mm Two-Tone 5S Lean Shadow Board |
| Snap-on KRL722 Wide Drawer | 889 × 598 mm | 98 mm | R4 mm | AS9100 / FOD Two-Tone Aviation Control Foam |
Explore All 36 Pelican, Milwaukee Packout, Kaizen Photo-Trace & 5S Shadow Foam CAD Tools
Pelican Carry-OnPelican 1510 Foam Insert 1:1 Laser DXF GeneratorGenerate exact 502×279mm (R18) Pelican 1510 carry-on foam insert DXF, SVG, and CNC pocket G-code with 18mm finger notches.Pelican Carry-OnPelican 1535 Air Camera & Drone Foam Layout CADDesign custom 518×284mm (R18) Pelican 1535 Air camera, cine lens, and drone battery foam trays with 8mm minimum rib collision checks.Milwaukee PackoutMilwaukee Packout Custom Foam DXF & 3D-Print Insert STLExport 1:1 laser-cut Kaizen foam DXF or watertight 3D-printable rigid drawer insert STL files for Milwaukee Packout organizers.Homography TracerKaizen Foam Smartphone Photo-Trace to 1:1 DXF StudioSnap any tilted smartphone photo of tools on an A4 or US Letter sheet and rectify to ±0.2mm 1:1 Kaizen foam cut vectors.5S Lean Manufacturing5S Two-Tone Tool Shadow Board Laser DXF & Etch PlannerBuild high-contrast two-tone 5S Lean tool control shadow boards with automated 18mm semicircular finger pulls and laser etch labels.Apache Hard CaseHarbor Freight Apache 3800 Custom Foam Insert TemplateReplace pick-and-pluck cubes in your 378×268mm (R16) Apache 3800 hard case with precision laser-cut closed-cell EVA foam.CNC Foam MillingGRBL 3-Axis CNC Router EVA Foam Pocket G-Code GeneratorCompile multi-depth Z-stepdown raster pocket clearing G-code (.nc) for 6.35mm (1/4 in) downcut EVA and polyethylene foam endmills.DeWalt ToughSystemDeWalt ToughSystem 2.0 Custom Foam & Rigid Insert CADPrecision 475×305mm (R14) DeWalt ToughSystem 2.0 foam insert and 3D-printed tool tray generator with live rib thickness audit.5S Tool DrawersUS General Series 3 Tool Chest Drawer Shadow Foam CADLay out wrenches, pliers, micrometers, and sockets for Harbor Freight US General Series 3 roll cab drawers in 1:1 millimeter scale.Pelican MediumPelican 1450 Protector Custom Foam Cutout DXF StudioExact 372×260×154mm (R16) Pelican 1450 interior template for diagnostic instruments, cameras, and field test kits.Pelican ExpeditionPelican 1615 Air Check-In Case Foam Layout & DXFFull 752×394×238mm (R22) Pelican 1615 Air check-in production case foam CAD with deep Z-pocket clearance verification.Pelican VaultPelican Vault V700 Precision Optics & Field Case DXF927×368mm (R16) Pelican Vault V700 closed-cell foam cutout generator for precision scopes, bipods, rangefinders, and ear pro.Milwaukee PackoutMilwaukee Packout 48-22-8435 Compact Organizer STL & DXFGenerate 386×248mm (R14) Milwaukee Packout 8435 Compact Organizer foam DXF or 3D-printable Bambu/Prusa rigid insert STL.Milwaukee PackoutMilwaukee Packout 48-22-8443 3-Drawer Kaizen Foam CAD414×318×64mm (R10) Milwaukee Packout 3-Drawer tool box shadow foam layout with shallow-drawer Z-depth protection.Milwaukee PackoutMilwaukee Packout 48-22-8424 Tool Box Foam Template508×386×124mm (R18) Milwaukee Packout 8424 medium tool box laser DXF, SVG, and GRBL CNC router pocket clearing studio.Apache Hard CaseHarbor Freight Apache 4800 Laser Foam Insert DXF454×327×158mm (R18) Apache 4800 hard case custom EVA foam layout for cinema rigs, audio receivers, and field tools.Apache Hard CaseHarbor Freight Apache 2800 Compact Case Foam DXF302×228×120mm (R14) Apache 2800 compact waterproof case 1:1 millimeter laser SVG and AutoCAD R12 DXF generator.5S Tool DrawersSnap-on KRL Master Drawer Two-Tone 5S Shadow Foam CAD889×598mm wide Snap-on KRL722 roll cab master drawer 5S shadow foam layout with zero-slip 0.5mm press-fit tolerances.Flight Carry-OnNanuk 935 Wheeled Carry-On Custom Foam DXF & G-Code521×287×191mm (R20) Nanuk 935 carry-on hard case custom foam planner for cinema cameras, drones, and industrial sensors.Modular SystainerFestool Systainer3 M 187 Custom Tool Foam DXF & STL389×275mm (R10) Festool Systainer3 M 187 custom Kaizen foam laser cut file and 3D-printable rigid insert generator.Homography TracerSmartphone A4 Paper Homography Tool Outline DXF Tracer8-DOF projective homography matrix solver rectifies angled phone photos on ISO A4 (297×210mm) paper to 1:1 CAD tool contours.Homography TracerUS Letter Paper (8.5×11) Tool Photo to CAD DXF ScannerPlace any hand tool on standard 8.5×11 in (279.4×215.9mm) printer paper to extract true-scale DXF & SVG laser cut paths.Laser CuttingCO2 & Diode Laser EVA Foam Kerf Offset DXF GeneratorCompensate for 0.15mm–0.45mm closed-cell EVA38/EVA45 thermal melt kerf automatically before exporting LightBurn DXF & SVG.Laser CuttingLightBurn & xTool 1:1 Millimeter Tool Foam SVG StudioColor-coded 1:1 millimeter SVG export (Blue perimeter, Red pocket cut, Green finger notch, Black label etch) for LightBurn & xTool.3D-Print Inserts3D-Printed Rigid Tool Shadow Insert Binary STL GeneratorExport manifold binary STL rigid shadow inserts with 2.4mm solid floors ready for Bambu Studio, PrusaSlicer, and OrcaSlicer.3D-Print InsertsBambu Lab & Prusa Custom Tool Drawer Shadow Tray STLTurn traced tool silhouettes into 3D-printable PETG/PLA/TPU shadow trays without opening Fusion 360 or SolidWorks.5S Lean ManufacturingAviation FOD & AS9100 Two-Tone Tool Control Foam CADHigh-visibility yellow/red base reveal FOD (Foreign Object Debris) aircraft maintenance tool shadow board DXF & spec sheet builder.Camera & CineCinema Prime Lens & Matte Box Pelican Case Foam PlannerProtect PL/EF cine primes, camera bodies, V-mount batteries, and wireless video transmitters in Pelican 1510/1535/1560 cases.Drone & UAVDrone Airframe & LiPo Battery Hard Case Foam CADSeparated 8mm+ closed-cell EVA battery cells and controller pockets for commercial UAV and enterprise inspection drones.Mechanic 5SKnipex Pliers & Combination Wrench Shadow Foam DXFPre-modeled Knipex Cobra pliers, ratchets, and wrench contours with instant drag-and-rotate drawer nesting.Metrology 5SMetrological Micrometer, Caliper & Gauge Block Foam CADZero-rattle metrology case and inspection room drawer foam inserts for outside micrometers, vernier calipers, and gauge blocks.Electrical & HVACFluke Multimeter & Thermal Imager Field Case Foam CADCustom Pelican 1450 and Packout foam layouts for industrial DMMs, clamp meters, thermal cameras, and insulated probes.CNC Foam MillingSocket Rail, Torque Wrench & Ratchet CNC Foam G-CodeMill clean multi-depth mechanic drawer foam trays on Shapeoko, Onefinity, X-Carve, or Avid 3-axis GRBL CNC routers.Pelican ExpeditionPelican 1650 Rolling Production Case Foam DXF & Spec726×445×271mm (R22) Pelican 1650 rolling broadcast and live-event production case 1:1 foam cutout generator.Pelican MediumPelican 1500 Medium Protector Case Foam Insert DXF425×284×155mm (R16) Pelican 1500 equipment case foam template with instant PDF spec sheet and laser DXF export.Custom DimensionsCustom L×W×Depth Case & Drawer EVA Foam CAD GeneratorEnter any custom interior length, width, depth, and corner radius to generate bespoke 1:1 DXF, SVG, G-code, and STL tool inserts.